SOUTH AFRICAN OVERHEAD CRANE MANUFACTURING SPECIALISTS

Overhead Crane Manufacturing, Supply & Installation South Africa

AC Crane Maintenance designs, manufactures, supplies and installs complete overhead crane systems for industrial, manufacturing and mining applications across South Africa.

From 125kg to 100 Ton • Single Girder • Double Girder • Gantry • Jib Cranes • Runway Systems • Electric Hoists • Controls • Commissioning

✓ LME 526 ✓ Established 2017 ✓ Turnkey Crane Systems ✓ Nationwide Project Support
COMPLETE TURNKEY CRANE SOLUTIONS

Overhead Cranes Engineered Around Your Actual Application

A new overhead crane should not be selected on lifting capacity alone. The correct crane system depends on how the crane will actually work inside your facility.

AC Crane Maintenance considers the required capacity, span, lifting height, duty cycle, operating environment, available headroom, hook approaches, travel speeds, building structure, control method and production requirements before the final crane configuration is selected.

We take responsibility for the complete lifting system - from structural manufacturing and runway requirements to the hoist, electrical controls, safety systems, installation, commissioning and after-sales support.

✓ Site assessment & application review
✓ Crane capacity & duty selection
✓ Structural manufacturing & fabrication
✓ Runway beams, rails & supporting steelwork
✓ Hoists, end carriages & electrical systems
✓ Installation, commissioning & testing
Overhead crane manufacturing and installation South Africa
125kg – 100 Ton Industrial Crane Capability
NEW OVERHEAD CRANE SYSTEMS

Overhead Crane Manufacturing South Africa

We manufacture and install crane systems around the lifting application, building layout and operational requirements of each project.

01

Single Girder Overhead Cranes

Efficient overhead lifting systems for workshops, factories, warehouses and production facilities where headroom, reliability and operating cost matter.

02

Double Girder Overhead Cranes

Heavy-duty crane systems for higher capacities, demanding duty cycles, longer spans and applications requiring improved hook height and equipment access.

03

Gantry & Semi-Gantry Cranes

Free-standing and semi-gantry lifting systems for yards, workshops and facilities where conventional runway arrangements are not suitable.

04

Jib & Special Purpose Cranes

Workstation, pillar, wall-mounted and application-specific lifting systems for localised material handling and production requirements.

THE RIGHT CRANE STARTS WITH THE RIGHT SPECIFICATION

What We Consider Before Manufacturing Your Crane

Two cranes with the same Safe Working Load can require completely different designs. We specify the crane around the job it must perform.

Safe Working Load Required lifting capacity and operational load profile.
Crane Span Runway width and structural requirements of the facility.
Lifting Height Required hook travel and available building height.
Duty Classification Operating frequency, load spectrum and production demand.
Headroom Optimising crane and hoist configuration around available space.
Hook Approaches Maximising usable lifting coverage inside the working area.
Operating Speeds Hoisting, cross-travel and long-travel speeds for the application.
Control System Pendant, wireless remote, VSD control and specialised functions.
Environment Heat, dust, moisture, outdoor exposure and demanding industrial conditions.
Safety Requirements Load limiting, limits, anti-collision and application-specific protection.
REAL ENGINEERING MATTERS

Engineering That Protects Your Crane Investment

Reliable crane performance depends on far more than the hoist. Structural design, alignment, controls, safety systems and serviceability all influence long-term operating cost.

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Duty Cycle Engineering

A crane lifting its rated capacity occasionally has very different requirements from a production crane performing repeated lifts throughout a shift.

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Structural Load Consideration

Crane wheel loads, horizontal forces and operating loads must be considered together with the runway and supporting structure.

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Runway Alignment

Correct runway geometry and alignment helps reduce crane skewing, abnormal wheel wear, gearbox stress and travel problems.

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VSD Control

Variable speed drives provide controlled acceleration and deceleration, improved positioning and reduced mechanical shock through the crane drivetrain.

✓

Crane Safety Systems

Load limiting, emergency stops, travel limits, slowdown functions, braking systems and other protections are integrated according to the application.

Explore Crane Safety Equipment →
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Long-Term Serviceability

We consider maintenance access, component support, replacement parts and future modernisation when configuring new crane systems.

Crane Servicing & Maintenance →
ONE SOURCE. COMPLETE CRANE SOLUTION.

More Than Just A Crane Girder

A complete overhead crane is a combination of structural, mechanical, electrical and safety systems. AC Crane Maintenance can supply the complete package instead of leaving the client to coordinate multiple contractors.

01 Crane girders & structural fabrication
02 Runway beams, rails & supporting structures
03 End carriages, wheel blocks & travel drives
04 Electric wire rope or chain hoists
05 Electrical panels, cabling & power supply
06 VSD hoisting & travel control
07 Wireless remote control systems
08 Load limiting & crane safety systems
09 Installation & commissioning
10 Testing, documentation & after-sales support
HOISTS • CONTROLS • CRANE COMPONENTS

Vectra Equipment Integrated Into Complete Crane Systems

AC Crane Maintenance supplies Vectra lifting equipment and crane components for new installations, replacements and modernisation projects.

Depending on the application, new crane systems can be configured with electric wire rope hoists, chain hoists, wireless remote controls, end carriages, wheel blocks, electrical controls and crane safety equipment.

VECTRA Industrial Crane Equipment Supplied & Supported by AC Crane Maintenance
LME 526 • SAFETY • TRACEABILITY

South African Crane Compliance Built Into The Project

New crane projects require proper consideration of applicable South African lifting machinery requirements, inspection, testing, documentation and commissioning.

LME 526

Registered Lifting Machinery Entity

AC Crane Maintenance is a registered Lifting Machinery Entity and provides inspection, load testing and compliance support for overhead cranes and lifting equipment.

Load Testing & Certification →
Installation & Commissioning

Functional checks and commissioning form part of bringing a new crane system safely into operation.

Load Testing

New installations and applicable modifications require the correct inspection, testing and certification process.

Traceable Documentation

Project, inspection, testing and equipment records help maintain a clear compliance and maintenance history.

Long-Term Compliance Support

After installation, AC Cranes can continue supporting the crane through servicing, inspections, repairs and testing.

FROM CONCEPT TO LONG-TERM SUPPORT

Complete Overhead Crane Lifecycle Support

Our relationship with the crane does not have to end when the installation is complete.

01

Assess

Site, lifting requirement, span, height, duty and environment.

02

Specify

Crane configuration, hoist, controls, safety systems and structure.

03

Manufacture

Structural fabrication, crane equipment integration and preparation.

04

Install

Site installation, alignment, electrical work and system setup.

05

Commission

Operational checks, testing, documentation and handover.

06

Support

Servicing, breakdowns, upgrades, inspections and ongoing maintenance.

INDUSTRIAL APPLICATIONS

Crane Systems For Demanding Industries

AC Crane Maintenance supports industrial operations where lifting equipment forms part of production, maintenance, material handling and plant reliability.

Manufacturing Plants
Mining & Mining Support
Engineering Workshops
Steel Fabrication
Warehousing & Logistics
Industrial Processing
Automotive & Production
Heavy Industrial Facilities
125kg–100T Crane Capability
LME 526 Registered Lifting Machinery Entity
24/7 Breakdown Support
Since 2017 Industrial Crane Specialists
WHY AC CRANE MAINTENANCE?

One Crane Partner. From Manufacturing To Maintenance.

Turnkey Capability

New cranes, steelwork, hoists, controls, safety systems, installation, testing and ongoing support from one supplier.

Real Crane Experience

Our approach is built around cranes operating in real industrial environments - not simply selling components.

After-Sales Support

Planned servicing, repairs, breakdown support, parts and future upgrades remain available after project completion.

Digital Crane Health Monitoring

QR-based digital crane records can provide visibility over inspection history, defects, service records and crane condition.

Explore Crane Health Monitoring →

Upgrade Instead Of Replace

Where an existing crane remains suitable, modernisation can improve controls, safety, reliability and performance without unnecessary complete replacement.

Crane Upgrades & Refurbishments →

Emergency Support

When production stops, our 24/7 breakdown service supports overhead cranes, hoists, controls and crane travel systems.

24/7 Crane Breakdown Support →
PLANNING A NEW OVERHEAD CRANE?

Tell Us What You Need To Lift. We'll Help Engineer The Solution.

Send us the required lifting capacity, approximate span, lifting height, location and application. Our team can help determine the correct crane configuration for your project.

Capacity Span Lifting Height Duty Cycle Application Location

AC Crane Maintenance (Pty) Ltd • LME 526 • South Africa

Complete Crane Solutions

Why Choose AC Crane Maintenance

Recent Projects

Serving Johannesburg, Benoni, Boksburg, Springs and all Gauteng areas.
We design, manufacture, supply and install overhead cranes, jib cranes and gantry systems across South Africa and Africa.

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