AC CRANE MAINTENANCE • LME 526 • SOUTH AFRICA

Complete Crane, Lifting & Industrial Support Services

From new overhead crane manufacturing, wire rope hoists and spare parts to 24/7 breakdown support, preventative maintenance, upgrades, load testing, lifting tackle inspections, mobile crane rental, tower cranes, heavy rigging and specialised industrial lifting solutions - AC Crane Maintenance supports your lifting equipment throughout its working life.

LME 526 Registered lifting machinery entity
24/7 Crane breakdown support
8T–400T Mobile crane rental range
Since 2017 Industrial crane specialists
CORE SERVICES

One Source. Complete Crane Solutions.

From the crane above your production floor to the mobile crane outside your factory, our services cover new equipment, maintenance, repairs, modernisation, inspection, parts and project lifting support.

Overhead crane manufacturing and installation South Africa
01

Crane Manufacturing & Installation

Design, manufacture, supply and installation of single girder, double girder, gantry, semi-gantry, monorail and jib crane systems, including runway beams, controls and safety systems.

Explore New Crane Solutions →
Overhead crane servicing and preventative maintenance
02

Crane Servicing & Maintenance

Planned preventative maintenance covering mechanical, electrical, braking, rope, hook, travel, control and safety systems with service reporting and repair recommendations.

View Crane Servicing →
24 hour overhead crane breakdown support
03

24/7 Crane Breakdown Support

Urgent fault finding and crane repair support for hoists, brakes, motors, gearboxes, controls, electrical systems, travel drives, wire ropes, limits and safety devices.

Get Breakdown Support →
Overhead crane upgrades alterations and refurbishments
04

Upgrades, Alterations & Refurbishments

Modernise existing cranes with new hoists, VSD controls, electrical panels, drives, brakes, remotes, safety systems, end carriages and structural alterations where technically suitable.

Explore Crane Upgrades →
Overhead crane and lifting machinery load testing
05

Crane Load Testing

Inspection, performance testing and load-test documentation for overhead cranes, gantries, jib cranes, monorails, hoists and other lifting machinery within the applicable scope.

View Load Testing →
Lifting tackle inspection LTI South Africa
06

Lifting Tackle Inspection - LTI

Inspection and traceability support for slings, shackles, hooks, chain blocks, lever hoists, lifting beams, clamps and other loose lifting tackle used in industrial environments.

View LTI Services →
Mobile crane rental and crane hire South Africa
07

Mobile Crane Rental - 8T to 400T

Mobile cranes, truck-mounted cranes and truck rental for once-off lifts, shutdowns, construction, plant maintenance, steel erection, heavy lifting and longer-term projects.

Explore Mobile Crane Rental →
Heavy rigging machine moving and industrial relocation
08

Heavy Rigging & Machine Moving

Heavy machinery relocation, plant moves, loading and offloading, crane-assisted machine moving, specialised transport coordination and industrial positioning support.

View Heavy Rigging Services →
Tower crane sales rentals and project crane support
09

Tower Crane Sales & Rentals

Tower crane sourcing, sales, rentals and project support for construction, mining, infrastructure and industrial developments, subject to project requirements and availability.

Explore Tower Crane Solutions →
Crane and hoist spare parts South Africa including new obsolete and reconditioned components
10

Crane & Hoist Spare Parts

New, alternative-source, obsolete, reconditioned and selected pre-used crane and hoist spare parts for major industrial brands. We source replacement components for current equipment as well as older, obsolete and difficult-to-support cranes and hoists.

KONE DEMAG SWF VERLINDE ABUS MORRIS CONDRA DONATI GÜRALP ELEPHANT + OTHER BRANDS
Explore Crane & Hoist Spare Parts →
Available new surplus and reconditioned crane equipment and electric wire rope hoists
11

New, Surplus & Reconditioned Equipment

Browse listed stock of new surplus equipment, reconditioned electric hoists, crane travel motors, drives and selected industrial crane components. View photographs, technical specifications, availability and advertised pricing, or contact our sales team for a quotation.

Browse Available Equipment →
DESIGN • MANUFACTURE • INSTALL

Complete Overhead Crane Systems

New cranes should be designed around the actual application - not simply around the maximum load. Span, lifting height, operating environment, frequency of use, duty, travel requirements, building structure, controls and future maintenance all influence the final system.

  • Single girder overhead cranes
  • Double girder overhead cranes
  • Gantry & semi-gantry cranes
  • Jib crane systems
  • Monorail hoist systems
  • Runway beams & crane structures
  • End carriages & wheel systems
  • Electrical control panels
  • VSD travel & lifting control
  • Wireless remote controls
  • Load limiting systems
  • Travel & lifting limits
AC Crane Maintenance overhead crane manufacturing
HOISTS • WINCHES • LIFTING SYSTEMS

Industrial Wire Rope Hoists & Custom Wire Rope Winches

We supply and integrate industrial wire rope hoists for new cranes, replacement projects, refurbishments and modernisation, together with custom single-pull industrial wire rope winches engineered around the application.

Wire Rope Hoist Capacities

3,200 kg Wire Rope Hoist
5,000 kg Wire Rope Hoist
10,000 kg Wire Rope Hoist
16,000 kg Wire Rope Hoist
25,000 kg Wire Rope Hoist
50,000 kg Wire Rope Hoist

Industrial Wire Rope Hoists

Hoist selection can be matched to lifting capacity, lifting height, lifting speed, duty requirement, reeving arrangement, headroom, trolley configuration and the operating environment.

Custom Single-Pull Industrial Wire Rope Winches

Custom industrial single-pull wire rope winch solutions can be configured around the required line pull, rope capacity, travel, speed, control method, mounting arrangement and operating application.

MODERNISATION • REPAIR • REFURBISHMENT

Upgrade the Crane You Already Own

Where the existing crane and supporting systems remain suitable, targeted mechanical, electrical and control upgrades can extend service life and improve reliability without replacing the complete installation. Any proposed capacity increase requires assessment of the complete load path and supporting system - not simply fitting a larger hoist.

MECHANICAL

Hoists & Drive Systems

Hoist replacement, brakes, motors, gearboxes, couplings, bearings, wheel blocks, end carriages, wire ropes, rope guides and hook blocks.

ELECTRICAL

Panels & Switchgear

New crane control panels, contactors, protection equipment, cabling, power feeds, pendant controls and electrical fault correction.

CONTROL

VSD Modernisation

Variable-speed lifting and travel control can provide smoother acceleration and deceleration, improved positioning and reduced mechanical shock when correctly selected and configured.

REMOTE CONTROL

Wireless Crane Controls

Industrial radio remote conversions for improved operator positioning, control flexibility and replacement of unsuitable or worn pendant systems.

SAFETY SYSTEMS

Protection & Limits

Load limiting, upper and lower lifting limits, ultimate limits, anti-collision, travel slowdown and stop limits, zoning and other application-specific safety functions.

STRUCTURAL

Crane & Runway Alterations

Structural repairs, crane alterations, runway work, support structures and modifications subject to assessment of the existing structure, loads and intended operating requirements.

REPAIR & SERVICE EXCHANGE

Hoist Motors, Stators & Obsolete Components

Service-exchange hoist stators are available for many crane and hoist brands, subject to stock and compatibility. Where an exchange unit is not available, suitable motors and stators can be stripped, assessed and rewound to the required original equipment specifications where the necessary technical data is available.

OBSOLETE PARTS

Older Crane & Hoist Component Sourcing

Older equipment does not automatically mean the complete hoist must be replaced. Through specialist sourcing and industry networks we can investigate new, alternative-source and selected pre-used components for older and difficult-to-support equipment.

PARTS SUPPORT

Multi-Brand Component Support

Parts sourcing is not limited to one manufacturer. We support components for Kone, Demag, ABUS, Verlinde, SWF and other industrial crane and hoist systems, subject to correct identification and availability.

CRANE & HOIST SPARE PARTS

New, Obsolete & Selected Pre-Used Crane Parts

Keeping an older crane operating should not automatically mean paying for a complete new hoist. AC Crane Maintenance uses multiple sourcing channels to help clients find practical replacement options for both current and older industrial crane systems.

Our sourcing network includes access to imported replacement components, older and obsolete parts, selected pre-used components with useful remaining service life, and repair or service-exchange options for suitable components.

KONE DEMAG ABUS VERLINDE SWF OTHER MAKES

Looking for a Crane Part?

To help us identify the correct component, send as much information as possible:

  • Crane or hoist manufacturer
  • Model and serial number if available
  • Part number if known
  • Hoist or crane capacity
  • Operating voltage where relevant
  • Clear photographs of the component
  • Photograph of the equipment nameplate
  • Dimensions where identification is uncertain

Older Demag or obsolete component?
Send us the information before replacing the complete unit. We may be able to source, repair or identify an alternative solution.

MOBILE CRANE RENTAL

Mobile Crane Rental From 8T to 400T

Mobile crane support for once-off lifts, shutdowns, construction, plant maintenance, steel erection, machinery handling and longer-term projects. Crane selection is based on the actual lift requirement - not crane tonnage alone.

8T–400T Mobile Cranes
1 Day+ Rental Options
Truck + Crane Available
Projects SA Support

Correct crane selection considers load weight, working radius, required height, boom configuration, site access, ground conditions, setup area, rigging arrangement and the applicable crane load chart.

8 ton to 400 ton mobile crane rental South Africa
INSPECTION • TESTING • MAINTENANCE

Keep Lifting Equipment Safe, Traceable & Operational

Planned inspection, servicing and testing should form part of the equipment lifecycle - not only something considered after a breakdown. We support clients with crane maintenance, lifting tackle inspections, load testing and documented equipment history.

Crane Servicing

Mechanical and electrical inspections, brake checks, wire rope and hook inspection, travel systems, controls, limits, lubrication, adjustments and documented service recommendations.

Lifting Tackle Inspection

Inspection and record support for loose lifting tackle including slings, shackles, hooks, chain blocks, lever hoists, clamps, lifting beams and rigging accessories.

Load Testing

Load testing and associated documentation for applicable cranes, hoists and lifting machinery, including new installations and equipment affected by relevant repairs, relocation or modification.

Major repairs and modifications: work affecting the load path, structure, capacity, lifting system or safety-critical equipment may require further inspection and/or testing before the equipment is returned to service, depending on the nature and extent of the work and the applicable requirements.
DIGITAL CRANE HEALTH MONITORING

Turn Crane Maintenance Records Into Useful Asset History

Our Crane Health Monitoring system gives clients a structured way to track crane and lifting equipment history using QR-coded assets, digital inspections and traceable maintenance records.

100-Point Inspection Framework
QR-Coded Asset Tracking
Geo-Tagged Inspections
Time-Stamped Records
Service History
Fault & Repair Records
Load-Test History
No Subscription
ADDITIONAL CAPABILITIES

Steelwork, Automation & Specialist Industrial Support

Some crane projects extend beyond the lifting machine itself. Our wider industrial capability allows us to support associated steelwork, fabrication, controls and job-specific engineering requirements.

01

Heavy Engineering

Structural fabrication, installation and heavy industrial engineering support for project-specific requirements.

02

Structural Repairs

Repairs and reinforcement of crane-related structures, walkways, supports and load-bearing steelwork subject to assessment.

03

Custom Crane Solutions

Job-specific crane configurations, specialised modifications and tailored lifting systems for unusual industrial applications.

04

Crane Automation

Application-specific automation, PLC control, sequencing, interlocks and control-system integration for industrial crane operations.

05

Crane Structures

Crane-supporting steel structures, gantries, runway systems and associated structural fabrication and installation.

06

In-House Fabrication

Custom steelwork, brackets, crane components and fabricated parts manufactured around the required application and dimensions.

07

CNC Plasma Cutting

CNC plasma cutting for plates, brackets, crane components and structural steel parts used in fabrication and repair work.

08

Roof Sheeting

Industrial roof sheeting and associated structural work for factories, workshops and suitable industrial projects.

09

Man Cages

Purpose-designed access and personnel-lifting cage solutions where the proposed application, design and operating method are suitable.

10

Crane Alterations

Reconfiguration and alteration of existing cranes where production, building layout or operating requirements have changed.

11

Mobile Crane Load Testing

Inspection and load-testing support for mobile lifting machinery within the applicable technical and inspection scope.

12

Lifting Beams & Fabrication

Custom lifting beams, spreader arrangements and fabricated lifting solutions designed around the intended application and load case.

INDUSTRIAL SUPPORT

Built Around Real Industrial Applications

AC Crane Maintenance is based in Brakpan, Gauteng. We support industrial clients across South Africa, with selected equipment supply and project support into African markets subject to scope, logistics, availability and project requirements.

Manufacturing Mining Steel & Fabrication Engineering Warehousing Logistics Construction Processing Plants Shutdown Projects Infrastructure Plant Maintenance Heavy Industry
GET TO THE RIGHT PERSON

Need a Quote, Site Visit or Breakdown Support?

Use the route below so your enquiry reaches the correct part of AC Crane Maintenance as quickly as possible.

Parts, Products & Quick RFQs

Spare parts, hoists, wire ropes, winches, lifting equipment, tenders, product pricing and quotations that do not require an initial site visit.

sales@accranes.co.za →

Mobile Crane Rental

Mobile crane, truck-mounted crane, truck rental and heavy-lift enquiries. Include the load, radius, site, required height and date where possible.

mobiles@accranes.co.za →

24/7 Crane Breakdown

For an urgent overhead crane or hoist breakdown, call directly rather than waiting for an email response.

Call 076 764 2930 →
AC CRANE MAINTENANCE • COMPLETE LIFTING SUPPORT

From the Crane Above Your Factory to the Heavy Lift Outside It

Whether you need a new overhead crane, wire rope hoist, custom industrial winch, crane spare part, emergency breakdown repair, preventative maintenance, refurbishment, load testing, lifting tackle inspection, mobile crane rental, tower crane or heavy machinery relocation, speak to AC Crane Maintenance about the complete requirement.

WhatsApp