AC CRANE MAINTENANCE SERVICES

Reliable Crane Repairs, Maintenance & Installations

Professional overhead crane repairs, servicing, inspections, load testing, lifting equipment support, structural repairs and complete crane solutions for factories, workshops and industrial sites across Gauteng and South Africa.

AC CRANE MAINTENANCE SERVICES

Complete Industrial Crane & Lifting Solutions

From new overhead crane manufacturing and installation to emergency breakdowns, upgrades, load testing, inspections and preventative maintenance.

COMPLETE CRANE SERVICES IN SOUTH AFRICA

Overhead Crane Services, Repairs, Manufacturing & Certification

AC Crane Maintenance provides complete overhead crane services in South Africa, including crane manufacturing, installation, upgrades, refurbishments, 24/7 breakdown support, preventative maintenance, lifting tackle inspection, load testing and certification.

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Complete Crane Lifecycle Support

We support mining, manufacturing, engineering, logistics, steel, construction and heavy industrial operations where safe, reliable and compliant lifting equipment is critical to production.

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Manufacture & Install

Custom crane systems designed around your site, span, lifting height, capacity and duty cycle.

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Repair & Maintain

Planned servicing, emergency breakdowns, fault finding, refurbishments and critical component replacement.

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Inspect & Certify

Load testing, lifting tackle inspections, service reports, safety checks and compliance support.

Crane Manufacturing & Installation

We design, manufacture, supply and install overhead cranes built around your site, lifting requirements, span, lifting height, working environment and duty cycle.

  • Single girder overhead cranes
  • Double girder overhead cranes
  • Gantry and semi-gantry cranes
  • Monorail hoist systems
  • Jib cranes
  • Runway beams and support structures
  • Electric wire rope hoists and chain hoists
  • Wireless remote control systems
  • Load limiting and safety systems
Overhead crane manufacturing and installation in South Africa

Crane Upgrades, Alterations & Refurbishments

Many older cranes can be upgraded instead of replaced. We modernise existing cranes to improve safety, performance, control, reliability and compliance.

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Mechanical Upgrades

Hoist replacement, brake upgrades, gearbox repairs, wheel blocks, bearings, ropes and hook blocks.

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Electrical Upgrades

Control panel upgrades, VSD systems, wireless remote conversions, limit switches and safety systems.

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Safety Upgrades

Load limiting devices, anti-collision systems, limit protection and structural repairs.

Crane Repairs That May Require Load Testing

Any repair or modification that affects the crane’s load path, safety system, structure, lifting capacity or operating performance must be treated seriously and may require inspection, testing and certification before use.

  • New crane installation
  • Crane relocation or reinstallation
  • Hoist replacement
  • Hook block replacement
  • Wire rope replacement where reeving or load path is affected
  • Brake replacement or major brake repair
  • Gearbox or motor replacement
  • End carriage or wheel block replacement
  • Structural welding or beam repairs
  • Load limiting device replacement or recalibration
  • Capacity changes or duty upgrades
  • Any modification affecting safe operation
24 hour overhead crane breakdown repair service

24/7 Crane Breakdown Services

Crane breakdowns stop production and create immediate safety risks. We provide emergency crane breakdown support for overhead cranes, gantries, hoists, end carriages, electrical systems and crane safety devices.

  • Electrical faults
  • Pendant and remote failures
  • Hoist faults
  • Brake failures
  • Rope guide damage
  • Wire rope issues
  • Motor and gearbox faults
  • Travel drive faults
  • Limit switch faults
  • Load limiting device faults

Servicing & Crane Maintenance

Preventative crane maintenance reduces downtime, improves safety and extends the lifespan of your lifting equipment. Proper maintenance helps identify failures before they become breakdowns.

  • Mechanical inspections
  • Electrical inspections
  • Brake checks and adjustments
  • Wire rope inspections
  • Hook block inspections
  • Wheel and rail inspections
  • Gearbox and motor checks
  • Limit switch testing
  • Lubrication and adjustment
  • Service reports and maintenance records
Overhead crane inspection and servicing
Lifting tackle inspection South Africa

Lifting Tackle Inspection – LTI

Lifting tackle includes loose lifting gear such as slings, shackles, hooks, chain blocks, lever hoists, lifting beams, spreaders, beam clamps, plate clamps and rigging accessories.

  • Lifting tackle inspections
  • Inspection registers
  • Replacement of damaged equipment
  • Supply of certified lifting tackle
  • Correct equipment selection
  • Advice on safe lifting practices

Load Testing & Certification

Load testing and certification help prove that a crane or lifting machine is safe to operate within its rated capacity. We provide load testing and certification support for overhead cranes, gantry cranes, jib cranes, monorail systems, electric wire rope hoists, electric chain hoists, chain blocks, lever hoists and related lifting equipment.

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Certificates

Support with inspection records, load test documentation and certification requirements.

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Site Support

Assistance with cranes, hoists, lifting machines and industrial lifting equipment.

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Compliance

Helping clients maintain safe, traceable and documented lifting equipment records.

Crane Compliance Consulting & Safety Audits

We assist clients with crane and lifting equipment compliance reviews to improve safety, documentation, asset control and maintenance planning.

  • Crane condition assessments
  • Legal compliance checks
  • Lifting equipment audits
  • Review of inspection registers
  • Review of certificates and asset registers
  • Lifting tackle register setup
  • Advice on unsafe lifting practices
  • Recommendations for repairs, upgrades and testing

Crane Services Across South Africa & Africa

AC Crane Maintenance provides crane services across Gauteng, Western Cape, KwaZulu-Natal, Eastern Cape, Free State, Mpumalanga, Limpopo, North West and Northern Cape. We also assist with crane installations, upgrades, repairs, components, inspections and lifting equipment support across Africa.

Why Choose AC Crane Maintenance?

The right crane service provider does not only repair equipment. It helps protect your people, your production and your legal compliance.

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Complete Support

Design, manufacture, supply, installation, maintenance, repairs and refurbishments.

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Safety First

Focused on safe operation, correct repairs, inspections and compliance visibility.

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Fast Response

Breakdown support and practical crane service solutions for demanding industries.

Get Complete Crane Support Today

Whether you need a new crane, emergency breakdown support, crane maintenance, lifting tackle inspection, load testing, certification or compliance advice, AC Crane Maintenance provides a complete solution from start to finish.

Contact AC Crane Maintenance
ADDITIONAL SERVICES

More Industrial Crane, Steelwork & Lifting Support Services

AC Crane Maintenance also provides specialist support services including mobile crane hire, structural repairs, crane automation, roof sheeting, custom fabrication, plasma cutting, man cages, crane alterations and heavy engineering solutions.

Mobile crane rentals and crane hire
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Mobile Crane Rentals

Reliable mobile crane hire for lifting, installations and on-site operations up to 220 ton.

Mobile crane load testing
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Mobile Crane Load Testing

Certified mobile crane load testing to verify safe lifting capacity, compliance and performance.

Heavy engineering and structural fabrication
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Heavy Engineering

Structural fabrication, installations and large-scale engineering solutions for industrial sites.

Industrial roof sheeting installation
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Roof Sheeting

Supply and installation of durable roof sheeting for factories, workshops and industrial structures.

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Structural Repairs

Repair and reinforcement of steel structures, walkways, crane supports and load-bearing steelwork.

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Complex Cranes Job Specific

Job-specific crane designs, crane modifications and tailored lifting solutions for difficult applications.

Crane automation upgrades
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Automation

Crane automation upgrades for improved control, operator safety, efficiency and reduced downtime.

Certified man cages for working at height
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Man Cages

Certified man cages designed and manufactured for safer working at height and maintenance access.

Crane supporting steel structures
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Structures

Design and installation of crane-supporting steel structures, gantries and runway support systems.

In-house crane manufacturing and fabrication
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In-House Manufacturing

Custom fabrication of crane components, brackets, parts and steelwork built to exact requirements.

CNC plasma cutting services
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Plasma Cutting

Precision CNC plasma cutting for plates, brackets, crane components and structural steel parts.

Crane alterations and modifications
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Alterations of Cranes

Crane refurbishments, modifications, upgrades and reconfigurations for changing production needs.

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